Step by Step Process

WE take on a proactive and systematic approach in designing and manufacturing emergency ballast and drivers for fluorescent and LED lights of various makes. Check our process below.

#1 Raw materials preparation

The raw materials that we mainly use in the manufacture of emergency ballast are electronics parts, battery packs, metal case, PC cover as well as various accessories which are outsourced from suppliers.

#2 Parameter design and SMT process

Sanforce’s experienced engineering team designs the parameter and PCB layout for LED emergency driver based on each customer’s unique specifications. Each LED emergency driver printed circuit board will be examined closely by our machine. And only if tested ok, then it will be delivered to next machine for SMT patch processing.

#3 Manually plug-in

The other bigger components such as electrolytic capacitors, diode and inductors are needed to be plugged-in manually.

#4 Emergency driver testing

Once all of electronics is ready on PCB board, our engineers test whether the parameters meet the original design done by testing machine.

#5 Ageing test

All of the emergency drivers need to be put on the aging shelf for at least 8 hours to proceed with the aging test. Once finished, the first round of auto-testing is done by machine. Any defected module will be picked up and repaired.

#6 Labelling and Installation

The raw materials that we mainly use in the manufacture of emergency ballast are electronics parts, battery packs, metal case, PC cover as well as various accessories which are outsourced from suppliers.

#7 Simulate Test

After wiring, simulation testing with LED lamp is conducted. This is done in order to know the working of the emergency ballasts at the time of its operation.

#8 Assembling and installation

After the previous step, all of the components of emergency conversion kits are assembled and installed. All of the spare parts are installed into outer box, if required by the customer.

#9 Final test

We perform the final test to ensure the full functionality of our products. Various aspects of the product are checked to make sure that they are as per the requirement of the customers.

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